Efficiency improvement through retrofitting in the packaging industry

Retrofit projects offer the packaging industry the opportunity to make existing systems more efficient and safer with compact vision systems.
Image: Di-soric

Retrofit projects offer the packaging industry the opportunity to make existing systems more efficient and safer with compact vision systems. Di-soric provides suitable solutions for this.

Carefully planned retrofits prove to be valuable investments, especially in the packaging industry, where old machines can be upgraded with modern technologies. A retrofit offers the opportunity to equip existing systems with innovative image processing systems that would have remained unconsidered due to their size, cost, or complexity in the past. These upgrades significantly increase performance and process reliability, according to Urbach.

Compact vision systems as key technology

Di-soric, an established provider in the field of industrial automation, has introduced two of the most compact image processing systems on the market with the Vision Sensor CS-52 and the ID-Reader ID-520. These devices are specifically designed for use in confined spaces and despite their small size offer a level of performance comparable to that of more expensive smart cameras. With a resolution of 3.2 megapixels and a focal length of 3.6 mm, they are capable of performing precise detection and measurement tasks even in confined spaces.

A practical example of the use of this technology is the assembly of O-rings in a fully automated system. The Vision Sensor CS-52 ensures that only defect-free parts reach the next production step. This type of quality assurance is particularly important in industries with strict zero-defect tolerances.

Advantages of retrofits

Retrofits are not only a cost-effective alternative to purchasing new machines; they also contribute to resource conservation, as the company states. Existing systems can be brought up to date by replacing outdated components and implementing modern control and automation technology. This leads to increased functionality, flexibility, and efficiency, as well as a reduction in energy and operating costs.

Another advantage of retrofits is the ability to integrate current cybersecurity requirements. The Cyber Resilience Act requires manufacturers to provide security updates, which ensures the long-term durability of digital components.

Integration of 2D codes

The transition from 1D to 2D barcodes is another trend that is supported by retrofits. Systems like the ID-Reader ID-520 enable the reading and verification of 2D codes, which is gaining increasing importance in many industries. This ability is particularly relevant in light of the GS1 Sunrise 2027 initiative, which is driving the transition to 2D barcodes in retail.

The implementation of compact vision systems as part of retrofits offers the packaging industry the opportunity to design systems not only more efficiently but also more future-proofly. By integrating modern technologies, companies can not only optimize their production processes but also meet the increased demands for quality and safety. Di-soric offers a suitable response to the industry’s challenges with its space-saving and powerful solutions.

Source: Di-soric