Optimising packaging processes is a central theme in the logistics industry. Fraunhofer SCAI has now expanded its packaging software PackAssistant to include the planning of pallet and lorry loads as well as cost calculation. As a result, the new version incorporates additional stages of the transport chain into packaging planning.
At the heart of the software remains the space-saving arrangement of identical parts in containers. The three-dimensional packaging planning is based on CAD data and, in addition to length, width and height, also takes into account the actual geometry of the components. From this, PackAssistant calculates arrangements that make the best possible use of the available space while simultaneously protecting the parts against damage. Especially in the case of complex shaped components, the calculation can shorten or replace time-consuming manual packing trials. Packaging solutions can thus be investigated as early as the product development stage.
The new features are built upon this container optimisation. Once the arrangement of the components has been finalised, PackAssistant places the loaded containers on pallets and subsequently arranges them in the load space of a lorry. Loading without pallets is also possible. The required container, pallet and lorry types can be selected via the user interface.
The software displays the result of the calculation graphically. In this way, it is possible to see how the available space in the container, on the pallet and in the vehicle is utilised. For a more realistic representation, packaging materials such as trays, inserts and dividers are now also displayed directly.
Potential for cost savings
Additionally, PackAssistant shows the costs of the calculated variants. Expenses for different packaging materials, containers, and logistics are included in the calculation, among other things. The costs per component are displayed, as well as the derived costs for a container, a pallet, and a complete lorry. For road transport, the program also states the costs per trip.
The results show which solution makes the most cost-effective use of the space and how many containers, pallets or transports are required for this. They can also be incorporated into the quotation process and logistical calculation.
PackAssistant is aimed primarily at industrial enterprises that frequently pack large quantities of identical, even complexly shaped parts. More than 400 customers use the software, which has been installed over 2,000 times worldwide. The programme is developed by the Fraunhofer Institute for Algorithms and Scientific Computing SCAI. scapos AG, a spin-off company of SCAI, handles distribution through an international network of distribution partners.
Source: Fraunhofer SCAI
