{"id":102155,"date":"2025-05-15T09:46:01","date_gmt":"2025-05-15T07:46:01","guid":{"rendered":"https:\/\/packaging-journal.de\/?p=102155"},"modified":"2025-05-14T09:46:36","modified_gmt":"2025-05-14T07:46:36","slug":"one-of-the-lightest-pet-bottles-in-the-world","status":"publish","type":"post","link":"https:\/\/packaging-journal.de\/en\/weltweit-eine-der-leichtesten-pet-flaschen\/","title":{"rendered":"One of the lightest PET bottles in the world"},"content":{"rendered":"<p><strong>In just four months, KHS and Husky Technologies have developed the \u201eFaktor 101\u201c PET bottle - weighing just 5.89 grams with a volume of 591 ml. The bottle saves 30 per cent material and, according to the manufacturer, can be produced entirely from rPET.<\/strong><\/p>\n<p>The new \u201eFaktor 101\u201c PET bottle marks a technological milestone in beverage packaging: with a weight of just 5.89 grams and a volume of 591 millilitres (20 ounces, standard US format), it is one of the world's lightest PET bottles for non-carbonated beverages.<\/p>\n<p>The bottle was developed in close cooperation between the Dortmund-based filling and packaging specialist KHS and the Canadian preform expert Husky Technologies.<\/p><div class=\"packa-in-post-alle\" style=\"text-align: center;\" id=\"packa-806568250\"><div id=\"packa-2932063725\"><a data-no-instant=\"1\" href=\"https:\/\/packaging-journal.de\/en\/newsletter\/\" rel=\"noopener\" class=\"a2t-link\" target=\"_blank\" aria-label=\"PJ Self-promotion English 03\"><!--noptimize--><img src=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03.png\" alt=\"\"  srcset=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03.png 840w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-300x75.png 300w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-768x192.png 768w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-18x5.png 18w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-332x83.png 332w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-664x166.png 664w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-688x172.png 688w\" sizes=\"(max-width: 840px) 100vw, 840px\" width=\"840\" height=\"210\"  style=\" max-width: 100%; height: auto;\" \/><!--\/noptimize--><\/a><\/div><\/div>\n<h3>Stability despite material reduction of 30 per cent<\/h3>\n<p>Despite the extremely lightweight material, \u201eFaktor 101\u201c offers high mechanical stability. The so-called topload value is 220 newtons - a top value in the lightweight bottle segment for still water. This was made possible by an innovative shoulder and base design with functional bars and a \u201epop-in\u201c effect, which specifically increases the internal pressure and therefore the stability.<\/p>\n<h3>Complete development in just four months<\/h3>\n<p>Thanks to close coordination between the KHS development teams and Husky's preform designers, the project was completed in a record time of just four months.<\/p>\n<p>The focus here was on optimising the preform geometry and the blow moulding processes on the KHS InnoPET Blomax Series V, which enables extremely thin-walled and at the same time dimensionally stable bottles thanks to precise temperature profiling, according to the company.<\/p>\n<h3>100 % rPET and high-speed capable<\/h3>\n<p>The bottle can be made entirely from recycled PET (rPET) and can be processed on high-performance lines at up to 90,000 bottles per hour. Particular attention was paid to line capability in terms of transport, labelling and secondary packaging.<\/p>\n<p>\u201eFaktor 101\u201c was presented for the first time at the NPE 2024 plastics trade fair in Orlando and, according to KHS, met with great interest there - especially among contract bottlers in the USA, the Middle East and South America, who are under high cost pressure.<\/p>\n<p><em>Source:<\/em> KHS<\/p>","protected":false},"excerpt":{"rendered":"KHS and Husky Technologies developed the \u201eFaktor 101\u201c PET bottle in just four months.","protected":false},"author":300,"featured_media":102158,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"__cvm_playback_settings":[],"__cvm_video_id":"","rank_math_description":"Mit \u201eFaktor 101\u201c setzen KHS und Husky einen neuen Standard im Lightweighting: nur 5,89 g bei 591 ml Volumen, 30\u202f% Materialeinsparung und 100\u202f% rPET-f\u00e4hig.","rank_math_focus_keyword":"PET-Flaschen","rank_math_title":"","csco_display_header_overlay":false,"csco_singular_sidebar":"","csco_page_header_type":"","csco_page_load_nextpost":"","csco_post_video_location":[],"csco_post_video_location_hash":"","csco_post_video_url":"","csco_post_video_bg_start_time":0,"csco_post_video_bg_end_time":0,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[22],"tags":[53,48,54,38,60681],"class_list":{"0":"post-102155","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-packmittel-und-packstoffe","8":"tag-abfuelltechnik","9":"tag-getraenke","10":"tag-kunststoff-und-verbunde","11":"tag-lebensmittel","12":"tag-pet","13":"cs-entry","14":"cs-video-wrap"},"acf":[],"vimeo_video":null,"_links":{"self":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts\/102155","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/users\/300"}],"replies":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/comments?post=102155"}],"version-history":[{"count":0,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts\/102155\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/media\/102158"}],"wp:attachment":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/media?parent=102155"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/categories?post=102155"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/tags?post=102155"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}