{"id":26132,"date":"2019-08-26T15:43:08","date_gmt":"2019-08-26T13:43:08","guid":{"rendered":"https:\/\/packaging-journal.de\/?p=26132"},"modified":"2019-08-26T15:43:08","modified_gmt":"2019-08-26T13:43:08","slug":"plastic-metal-bonded-manufacturing-process","status":"publish","type":"post","link":"https:\/\/packaging-journal.de\/en\/kunststoff-metall-verbunden-herstellungsverfahren\/","title":{"rendered":"New manufacturing process for plastic-metal composites"},"content":{"rendered":"

New manufacturing process for plastic-metal composites is being trialled in its first industrial application<\/strong><\/p>\n

A new innovative Process for the production of plastic-metal composites<\/strong> is now being trialled in an industrial application for the first time. Together with plastics compound manufacturer AKRO-PLASTIC GmbH, Plasmatreat GmbH has developed a process for hybrid injection moulded components that offers a significant Improving the bond strength of plastic-metal hybrid components<\/strong> and can be integrated into series systems.<\/p>\n

As part of a pilot project, this innovative process - the Plasma-SealTight\u00ae technology - is now being used for the first time by the Schmersal Group, which is using it to optimise its Solenoid interlock AZM300<\/strong> produced. A metal bracket is integrated into the plastic actuator of this solenoid interlock, which engages in the turnstile of the guard locking device and thus ensures that a safety gate is securely closed.<\/p>

\"\"<\/a><\/div><\/div>\n

\u00a0<\/strong>In order to produce a high-quality and resilient joint from the dissimilar materials of plastic and metal, the joining process requires a secure material connection<\/strong> crucial. In a plastic-metal composite, interfaces without special sealing represent a constant attack surface for the penetration of water, air or other media. The hybrid composite developed by Plasmatreat and AKRO-PLASTIC offers a completely new approach for a media-resistant hybrid composite with particularly strong adhesion. Plasma sealing process Plasma-SealTight\u00ae<\/strong>.<\/p>\n

The composition of a plasma-polymer sealing layer produced at atmospheric pressure, the formulation of the plastic compound and the process parameters have been harmonised in the new industrial solution in such a way that a long-term stable, media-tight bond of the component is created.<\/p>\n

The advantages of the new process Higher product quality<\/strong> can be achieved as well as a safe, reproducible and economically efficient production process - and this in harmony with the environment.<\/strong> Thanks to Plasma-SealTight\u00ae technology, there is no need to use cost-intensive and environmentally harmful chemicals on the metal surfaces. In many cases, these are used to achieve an adhesive bond with the help of solvent-based bonding agents.<\/p>\n

With the AZM300<\/strong> is an innovative solenoid interlock that is now used in many branches of industry. The features of the AZM300 include the new, patented operating principle with a rotating shaft and turnstile.<\/p>\n

It offers the advantage that the safety gate is pulled into the end position when closing and is held shut with virtually no play. The solenoid interlock serves as a door stop, making the use of a separate door stop unnecessary. An RFID sensor is used for secure identification of the actuator, which enables three different levels of coding and therefore also protection against tampering.<\/p>\n

If the new process proves successful after the end of a test phase as part of the pilot project, Schmersal plans to use the new method for both existing and new products in order to Produce even more efficiently<\/strong> to be able to.<\/p>\n

 <\/p>\n

Source: Schmersal Group<\/em><\/p>","protected":false},"excerpt":{"rendered":"Schmersal produces AZM300 for the first time with innovative Plasma-SealTight\u00ae technology, a new manufacturing process for plastic-metal composites.","protected":false},"author":14,"featured_media":26136,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"__cvm_playback_settings":[],"__cvm_video_id":"","rank_math_description":"","rank_math_focus_keyword":"","rank_math_title":"","csco_display_header_overlay":false,"csco_singular_sidebar":"","csco_page_header_type":"","csco_page_load_nextpost":"","csco_post_video_location":[],"csco_post_video_location_hash":"","csco_post_video_url":"","csco_post_video_bg_start_time":0,"csco_post_video_bg_end_time":0,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[114],"tags":[43,54,81],"class_list":{"0":"post-26132","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-aus-den-unternehmen-news","8":"tag-aus-den-unternehmen","9":"tag-kunststoff-und-verbunde","10":"tag-metall","11":"cs-entry","12":"cs-video-wrap"},"acf":[],"vimeo_video":null,"_links":{"self":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts\/26132","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/users\/14"}],"replies":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/comments?post=26132"}],"version-history":[{"count":0,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts\/26132\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/media\/26136"}],"wp:attachment":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/media?parent=26132"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/categories?post=26132"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/tags?post=26132"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}