{"id":48005,"date":"2021-09-02T10:00:26","date_gmt":"2021-09-02T08:00:26","guid":{"rendered":"https:\/\/packaging-journal.de\/?p=48005"},"modified":"2021-08-27T14:31:41","modified_gmt":"2021-08-27T12:31:41","slug":"koch-pac-systeme-special-machine-builder","status":"publish","type":"post","link":"https:\/\/packaging-journal.de\/en\/koch-pac-systeme-sondermaschinenbauer\/","title":{"rendered":"Koch Pac-Systeme: Special machine construction with a sustainable corporate strategy"},"content":{"rendered":"<p>\u201eWe are proud of every packaging that we develop in collaboration with our customers or that is produced on our systems and then successfully establishes itself on the market.\u201c This is how Koch Pac-Systeme GmbH, which was founded back in 1969 as Koch Maschinenbau, positions itself.<\/p>\n<p>After Dieter Koch and his team served a variety of fields of activity at the beginning of the company's development <strong>1973 the first moulding, filling and sealing machine<\/strong> developed and built. In the following 1970s and 1980s, the company specialised in special machines for the production of packaging, which were used in a wide range of industries. The classic plastic blister packs of the time were mainly used for writing instruments or batteries.<\/p>\n<h2><strong>Early focus on sustainable solutions<\/strong><\/h2>\n<p>As early as the end of the 1980s, however, the company was also committed to sustainable packaging solutions in addition to classic blister packaging. In 1988, for example, the first plastic-free packaging for kitchen knives was created for a well-known Swiss manufacturer. The public debate and the legal obligation to collect household packaging from the beginning of the 1990s led to an initial rethink among the population on the subject of waste. Many people remember the Green Dot.<\/p><div class=\"packa-in-post-alle\" style=\"text-align: center;\" id=\"packa-175033661\"><div id=\"packa-2482890264\"><a data-no-instant=\"1\" href=\"https:\/\/packaging-journal.de\/en\/newsletter\/\" rel=\"noopener\" class=\"a2t-link\" target=\"_blank\" aria-label=\"PJ Self-promotion English 03\"><!--noptimize--><img src=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03.png\" alt=\"\"  srcset=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03.png 840w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-300x75.png 300w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-768x192.png 768w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-18x5.png 18w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-332x83.png 332w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-664x166.png 664w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-688x172.png 688w\" sizes=\"(max-width: 840px) 100vw, 840px\" width=\"840\" height=\"210\"  style=\" max-width: 100%; height: auto;\" \/><!--\/noptimize--><\/a><\/div><\/div>\n<p>The company founder and managing director at the time, Dieter Koch, then developed the <strong>First single-material packaging made entirely from cardboard<\/strong>: the so-called <strong>OnlyPack packaging<\/strong>ng. Several customer projects were realised, for example for lip care products or batteries. Equipped with a viewing window for optimum product presentation, they were present in drugstores for a while. However, the market as a whole was not yet ready for such solutions at the end of the 1990s.<\/p>\n<figure id=\"attachment_48080\" aria-describedby=\"caption-attachment-48080\" style=\"width: 1024px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-48080 size-large\" src=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Nurpak-1988-1024x1024.jpg\" alt=\"The first plastic-free packaging was produced as NurPack for kitchen knives by a well-known Swiss manufacturer back in 1988.\" width=\"1024\" height=\"1024\" srcset=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Nurpak-1988-1024x1024.jpg 1024w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Nurpak-1988-300x300.jpg 300w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Nurpak-1988-150x150.jpg 150w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Nurpak-1988-768x768.jpg 768w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Nurpak-1988-500x500.jpg 500w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Nurpak-1988-600x600.jpg 600w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Nurpak-1988-100x100.jpg 100w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Nurpak-1988.jpg 1210w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption id=\"caption-attachment-48080\" class=\"wp-caption-text\">The first plastic-free packaging was produced as NurPack for kitchen knives by a well-known Swiss manufacturer back in 1988. (Image: Koch Pac-Systeme)<\/figcaption><\/figure>\n<p>When the discussion about plastics picked up speed again a few years ago, Koch Pac-Systeme was also challenged as a machine manufacturer. <strong>The relaunch of NurPack took place in 2019 with CyclePac<\/strong>. In the past, NurPack packaging was criticised for not offering any protection against soiling. CyclePac has now solved this problem with an improved solution on the flaps and, if required, the packaging can be covered with a <strong>recyclable film on the viewing window<\/strong> be closed.<\/p>\n<figure id=\"attachment_25783\" aria-describedby=\"caption-attachment-25783\" style=\"width: 1024px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"wp-image-25783 size-large\" src=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2019\/08\/VM_Koch_1a_Blister_mit_Flasche_vorn-1024x1024.jpg\" alt=\"CyclePac single-material packaging made of cellulose with base, e.g. for vials, flacons and jars (front and back). (Image: KOCH Pac Systeme GmbH)\" width=\"1024\" height=\"1024\" srcset=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2019\/08\/VM_Koch_1a_Blister_mit_Flasche_vorn-1024x1024.jpg 1024w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2019\/08\/VM_Koch_1a_Blister_mit_Flasche_vorn-300x300.jpg 300w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2019\/08\/VM_Koch_1a_Blister_mit_Flasche_vorn-100x100.jpg 100w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2019\/08\/VM_Koch_1a_Blister_mit_Flasche_vorn-600x600.jpg 600w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2019\/08\/VM_Koch_1a_Blister_mit_Flasche_vorn-150x150.jpg 150w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2019\/08\/VM_Koch_1a_Blister_mit_Flasche_vorn-768x768.jpg 768w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2019\/08\/VM_Koch_1a_Blister_mit_Flasche_vorn.jpg 1200w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption id=\"caption-attachment-25783\" class=\"wp-caption-text\">CyclePac single-material packaging made of cellulose with base, e.g. for vials, flacons and jars (front and back). (Image: Koch Pac-Systeme)<\/figcaption><\/figure>\n<p>This means that classic plastic blister packaging can be completely replaced, depending on requirements.<\/p>\n<h2><strong>Advantage Network Uhlmann Group<\/strong><\/h2>\n<p>The increasing internationalisation of the customer base led to the opening of the first foreign locations in the USA in the 1990s, followed later by France and Singapore. Today, the company employs around 450 people worldwide and also has sites in Scandinavia, China, India and Brazil. Since 2006, the machine manufacturer <strong>Member of the Uhlmann Group<\/strong>, which has positioned itself as a specialist in the development and provision of packaging solutions.<\/p>\n<p>The wide-ranging portfolio of the five companies Uhlmann Pac-Systeme, Koch Pac-Systeme, Cremer Speciaalmaschines, Wonder Packing Machinery and Axito includes high-tech packaging machines and digital solutions as well as corresponding services for the pharmaceutical, medical, consumer goods, food and agricultural markets. In terms of service options, the <strong>Global presence<\/strong> (in more than 14 countries) is an important benefit for the development of the \u201eKoch\u201c brand.<\/p>\n<p><strong>Sustainability<\/strong> is a strategic issue for the Group that has been implemented and practised for many years. There are teams throughout the Group that are dedicated to this topic and consistently pursue a holistic approach.<\/p>\n<h2><strong>Pillars of the sustainability strategy<\/strong><\/h2>\n<p>Participation in the Ecovadis Award, for example, is derived from the company's general basic position of thinking sustainably and acting holistically. The quality of the CSR management system is assessed there in order to create transparency and identify starting points for improvement. The main aim is to ensure that profits are not made at the expense of others or the environment. Successes in this area can be seen in the award of the <strong>Ecovadis Award 2021 in silver<\/strong>.<\/p>\n<p>In addition, the company's commitment to the United Nation Global Compact is a contribution to the fair shaping of globalisation. The company's activities are based on core values in the areas of human rights, labour standards and environmental protection. Koch relies on its employees and their active participation. A process that is further developed and expanded every year.<\/p>\n<figure id=\"attachment_48081\" aria-describedby=\"caption-attachment-48081\" style=\"width: 1024px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"size-large wp-image-48081\" src=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Pfalzgrafenweiler-1024x504.jpg\" alt=\"The company headquarters in Dieselstra\u00dfe in Pfalzgrafenweiler.\" width=\"1024\" height=\"504\" srcset=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Pfalzgrafenweiler-1024x504.jpg 1024w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Pfalzgrafenweiler-300x148.jpg 300w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Pfalzgrafenweiler-768x378.jpg 768w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Pfalzgrafenweiler-600x296.jpg 600w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Pfalzgrafenweiler.jpg 1200w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption id=\"caption-attachment-48081\" class=\"wp-caption-text\">The company headquarters on Dieselstrasse in Pfalzgrafenweiler. (Image: Koch Pac-Systeme)<\/figcaption><\/figure>\n<p>In addition to the sustainability-oriented product portfolio, seemingly insignificant aspects also play an important role: for years, the company has relied on the following for many partners and service providers <strong>Regionality<\/strong> and orders goods and services in the region. Employees receive mineral water from a local supplier, and company events are organised with partners directly from Pfalzgrafenweiler. The company's own e-charging points for cars currently provide employees with energy free of charge.<\/p>\n<p>And in order to protect the environment, in addition to a waste concept, it is particularly important to develop innovative infrastructure projects, as well as appropriate <strong>Energy audits<\/strong>. At the Pfalzgrafenweiler site, electricity is generated by the local combined heat and power plant - 100 per cent eco-friendly. This responsibility characterises the holistic approach.<\/p>\n<h2><strong>Special packaging solutions<\/strong><\/h2>\n<p>As the requirements of the industry are very complex, Koch has brought further solutions onto the market. There is now a whole range of sustainable packaging solutions: The aim is not always to replace the plastic completely, but to minimise the <strong>Sustainable optimisation of the advantages of plastic packaging<\/strong>. This means that improvements are made by saving and optimising materials, or recycled or recyclable films are used, e.g. rPET, i.e. 100% recycled PET.<\/p>\n<blockquote>\n<figure id=\"attachment_48079\" aria-describedby=\"caption-attachment-48079\" style=\"width: 277px\" class=\"wp-caption alignleft\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-48079 size-medium\" src=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Karl-Kappler-277x300.jpg\" alt=\"Karl Kappler, CTO of Koch Pac-Systeme GmbH\" width=\"277\" height=\"300\" srcset=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Karl-Kappler-277x300.jpg 277w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Karl-Kappler-945x1024.jpg 945w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Karl-Kappler-768x832.jpg 768w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Karl-Kappler-600x650.jpg 600w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-Karl-Kappler.jpg 1199w\" sizes=\"(max-width: 277px) 100vw, 277px\" \/><figcaption id=\"caption-attachment-48079\" class=\"wp-caption-text\">(Image: Koch Pac-Systems)<\/figcaption><\/figure>\n<p>\u201eWhen it comes to the resource-saving further development of packaging, we see it as our duty to make a contribution with technically mature solutions.\u201c <strong>Karl Kappler<\/strong>, CTO\u00a0 <a href=\"http:\/\/www.koch-pac-systeme.com\" target=\"_blank\" rel=\"noopener\" data-schema-attribute=\"\">Koch Pac-Systems GmbH<\/a><\/p><\/blockquote>\n<p>In addition to the now renowned CyclePac solution, there are other approaches such as the newly developed, also patented so-called <strong>CycleBox<\/strong>. This can be produced using the one-piece, completely flat cut on existing Koch packaging machines and offers the advantage of feeding via the top-loading system. In contrast to CyclePac packaging, this packaging consists of one part and not several parts that still need to be sealed together.<\/p>\n<p>In addition, films have been and continue to be permanently tested for their possible applications on cooking machines and a wide variety of materials have been analysed, particularly with regard to their <strong>Environmental compatibility<\/strong> evaluated. The aim is to be able to provide customers with even more personalised advice and to take environmental aspects into greater consideration when making a selection: this means that the most suitable material and the most efficient machine solution can be offered for every task.<\/p>\n<p>However, plastic packaging is still required to optimally protect certain products. The sustainability concept is supported by <a href=\"https:\/\/packaging-journal.de\/?s=Koch+Pac-Systeme+\" target=\"_blank\" rel=\"noopener\" data-schema-attribute=\"\">Cook<\/a> developed machines for years, as new developments are constantly being introduced here too.<\/p>\n<h2><strong>Requirements for a special machine manufacturer<\/strong><\/h2>\n<p>As the focus is on realising customer wishes, the necessities and challenges formulated there drive developments forward. Only if trends are recognised at an early stage and corresponding concepts are developed can they be made available to customers. <strong>proactive<\/strong> are presented. It is particularly important for the globally active mechanical engineering company to recognise how customers and markets on different continents produce and perceive different trends.<\/p>\n<p>In special machine construction <strong>Customised solutions<\/strong> offered. This fundamentally distinguishes Koch Pac systems from series machine manufacturers, who often work with modular systems, and requires a customised approach. The investment for the customer is higher, but usually pays off after a short period of time if the customer has higher performance, higher availability, more complex lines in use as turnkey projects or can produce more sustainable packaging. According to the company, customer calculations regarding the total cost of ownership (TCO) clearly demonstrate this.<\/p>\n<p>The mere fact that customers are returning to the company for subsequent packaging developments and ordering new special lines demonstrates their trust in the customised solutions. In their assessments, customers also emphasise the company's expertise in terms of active consulting, comprehensive implementation in production and the responsive and efficient service hotline.<\/p>\n<h2><strong>Where is Koch Pac-Systeme heading?<\/strong><\/h2>\n<p>\u201eFor us, acting sustainably is not a negative obligation, but a logical continuation of the measures that we have anchored in our sustainability mission statement. As a packaging machine manufacturer, we have always been used to being viewed critically. At the same time, however, we know that packaging must continue to exist and that it is indispensable in many cases. For us, the <strong>Decide on constant and resource-saving further development<\/strong>d - always with people and the environment in mind. Fachpack 2021 will set new standards,\u201c emphasises Karl Kappler.<\/p>\n<figure id=\"attachment_47956\" aria-describedby=\"caption-attachment-47956\" style=\"width: 1024px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-47956 size-large\" src=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-CycleForm-1024x555.webp\" alt=\"Razors in CycleForm packaging from Koch Pac-Systeme\" width=\"1024\" height=\"555\" srcset=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-CycleForm-1024x555.webp 1024w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-CycleForm-300x163.webp 300w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-CycleForm-768x416.webp 768w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-CycleForm-600x325.webp 600w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2021\/08\/Koch-Pac-Systeme-CycleForm.webp 1200w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption id=\"caption-attachment-47956\" class=\"wp-caption-text\">Razors in CycleForm packaging (Image: Koch Pac-Systeme)<\/figcaption><\/figure>\n<p>Because the latest highlight, the <strong>CycleForm<\/strong>, will be on show for the first time at the trade fair in Nuremberg. With this packaging solution, the blister is no longer thermoformed from plastic, but is instead <strong>Moulded from paper<\/strong>. This packaging has already aroused great interest among brand owners and global players in the consumer goods industry and could revolutionise the packaging landscape in the consumer goods market.<\/p>","protected":false},"excerpt":{"rendered":"Koch Pac-Systeme GmbH was founded in 1969 as Koch Maschinenbau. Since the late 1980s, the company has focussed on sustainable packaging solutions in addition to classic blister packaging.","protected":false},"author":1,"featured_media":47957,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"__cvm_playback_settings":[],"__cvm_video_id":"","rank_math_description":"Die Koch Pac-Systeme GmbH setzt bereits seit Ende der 1980er-Jahre neben klassischen Blisterverpackungen auch auf nachhaltige Verpackungsl\u00f6sungen.","rank_math_focus_keyword":"Koch Pac-Systeme","rank_math_title":"Nachhaltige Verpackungsl\u00f6sungen von Koch Pac-Systeme ","csco_display_header_overlay":false,"csco_singular_sidebar":"","csco_page_header_type":"","csco_page_load_nextpost":"","csco_post_video_location":[],"csco_post_video_location_hash":"","csco_post_video_url":"","csco_post_video_bg_start_time":0,"csco_post_video_bg_end_time":0,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[28,20],"tags":[56480,40,70,39],"class_list":{"0":"post-48005","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-aus-dem-magazin","8":"category-unternehmen-themen","9":"tag-koch-pac-systeme","10":"tag-pharma-kosmetik-chemie","11":"tag-verpackungsmaschinen","12":"tag-verpackungstechnik","13":"cs-entry","14":"cs-video-wrap"},"acf":[],"vimeo_video":null,"_links":{"self":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts\/48005","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/comments?post=48005"}],"version-history":[{"count":0,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts\/48005\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/media\/47957"}],"wp:attachment":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/media?parent=48005"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/categories?post=48005"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/tags?post=48005"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}