{"id":51560,"date":"2021-11-11T08:57:33","date_gmt":"2021-11-11T07:57:33","guid":{"rendered":"https:\/\/packaging-journal.de\/?p=51560"},"modified":"2021-12-13T14:01:22","modified_gmt":"2021-12-13T13:01:22","slug":"packaging-development-with-knueppel","status":"publish","type":"post","link":"https:\/\/packaging-journal.de\/en\/verpackungsentwicklung-mit-knueppel\/","title":{"rendered":"Packaging development for the entire supply chain"},"content":{"rendered":"
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Logistics service provider Duvenbeck was faced with the problem that the packaging it was using for heavy components from an automotive supplier during overseas transport did not meet the stability criteria or the necessary corrosion protection requirements. Experts were needed to develop customised, optimally adapted solutions.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Sometimes standard packaging is just not enough: the problem was that components weighing around 25 kilograms were arranged upright in the inner packaging and only held in position by the walls of the compartment. These could not withstand the dynamic forces that typically occur during transport, and the packaging collapsed. And despite the corrosion protection used, the components corroded. Both led to costly complaints.<\/p>

Packaging processes as well as storage and transport conditions require customised solutions that enable Optimise packaging along the entire process chain<\/strong>. The development of stable overseas packaging with integrated corrosion protection, which also improves storage logistics and container utilisation, requires appropriate Expertise from specialists in demand<\/strong>.<\/p>

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All components are stored safely and protected from corrosion in the overseas packaging. The VCI bags are fixed in the compartments. (Image: Kn\u00fcppel)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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All-round package for parts of different sizes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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After thoroughly analysing all relevant parts of the process, we develop an economical and efficient solution that is specific to the packaged goods. Teams of experts from Billet<\/a><\/strong>, the packaging wholesaler from Hann. M\u00fcnden. One requirement was to provide special protection for certain parts of the assembly and not to expose them to pressure loads. In contrast to the previous packaging, the components are packed horizontally and Recesses in the base plate<\/strong> fixed in such a way that they remain in position during transport, do not press into the compartments inside the packaging and therefore cannot jeopardise the stability of the packaging. Thanks to additional perforations in the base plate, the recesses are variable in size<\/strong>, and different component variants can be accommodated, which reduces the overall number of packaging variants.<\/p>

The packaging is labelled Poka-yoke principle<\/strong> designed: The foresighted avoidance of errors contributes to process reliability, and the clear defined processes also reduce packing times<\/strong>. A plus point on top: a wooden reinforcement has been integrated so that the crates can be stacked despite their high weight.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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The packaging originally used by Duvenbeck could not withstand the dynamic forces during transport. (Image: Kn\u00fcppel)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Improved VCI concept prevents corrosion<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The components corroded in the original packaging. Kn\u00fcppel has therefore optimised the corrosion protection concept: For their solution, the packaging experts use VCI bag<\/strong> which are fixed in the compartments and therefore cannot come loose and open. The VCI active ingredient remains in the packaging and reliably protects the components from corrosion. \u201eOur Customer has demonstrably reduced the complaint rate with our packaging solution<\/strong>\u201c, summarises Florian Resmerowski, Product Manager at Kn\u00fcppel Packaging Development.<\/p>

Especially for Overseas packaging plays a major role for world export champion Germany<\/strong>. According to the Federal Statistical Office, motor vehicles and motor vehicle parts accounted for 15.6 per cent of German exports in 2020, followed by 14.6 per cent for machinery. Both sectors contain a large proportion of corrosion-sensitive components that need to be protected against corrosion during long journeys with climatic fluctuations. This is also the case with the axle components that Kn\u00fcppel customer Duvenbeck transports overseas for an automotive supplier.<\/p>

The solution was developed in Cooperation with the partner Excor<\/a> Corrosion protection technologies and products<\/strong>, which has been a leading supplier on the market for volatile corrosion inhibitors (VCI) for 30 years.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Strapping bands additionally secure the packaging to the pallet.\n (Image: Kn\u00fcppel)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Delivery in space-saving form<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The packaging is delivered flat, as a set and compactly folded. Thus it saves space in the warehouse and in intralogistics<\/strong>. The size of the outer packaging is designed in such a way that the selected sea container can be loaded in a form-fitting manner, taking into account the best utilisation of space. The The basic concept of this transport packaging is therefore suitable for different industries<\/strong>. A manufacturer of automotive exteriors is currently also using it in an adapted form to transport its components to China.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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The packaging is compactly folded and delivered flat. (Image: Billet)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Packaging development with a holistic approach\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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With the Development of new and customised packaging<\/strong> there is a Holistic approach at the centre<\/strong>From the on-site analysis, in which all relevant criteria such as quantity, type of transport, disposable or reusable packaging are recorded, to CAD designs, a material concept and costing, through to the creation of a prototype, packaging testing and selection of suitable partners for subsequent series production everything is in one hand<\/strong>.<\/p>

Whether for series or alternative packaging, solutions specifically for export or packaging concepts for individual objects, we can draw on a very wide range of different materials and packaging materials and designs customised packaging solutions that are precisely tailored to the customer's needs<\/strong>.<\/p>

Honeycomb board, corrugated cardboard trays, corrugated cardboard transport containers, pallets and VCI film are used for the new overseas packaging. Additional twin-wall sheets, foam and ESD protection are required for returnable packaging.<\/p>

Throughout the entire development process, the company always has the respective Focus on customer goals<\/strong>The aim is to save material and disposal costs, minimise volume, optimise packing density, reduce the number of variants, optimise the packaging process, reduce the complaint rate and simplify warehouse logistics. And that always with the aim of developing packaging that is as sustainable as possible<\/strong>.<\/p>

http:\/\/www.knueppel.de<\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Magazine articles <\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tIntelligent weighing technology saves resources\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
\n\t\t\tGreenyard is equipping its high-speed lines with intelligent weighing technology from Mettler-Toledo, thereby significantly reducing the safety margin during product filling.\t\t<\/div>\n\t\t\n\t\t\n\t\t\tRead more \"\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tFaster to sustainable packaging with AI\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
\n\t\t\tThe Hamburg-based start-up One.Five uses artificial intelligence to find the optimum packaging faster from the wide range of paper types and coating options.\t\t<\/div>\n\t\t\n\t\t\n\t\t\tRead more \"\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tPaper packaging for special requirements\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
\n\t\t\tThe sister companies Kapag (Switzerland) and Oppboga (Sweden) support customers in switching from plastic to renewable raw materials with the renewable Changemaker paper and cardboard grades.\t\t<\/div>\n\t\t\n\t\t\n\t\t\tRead more \"\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tFibre-based packaging: The path to industrial scaling\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
\n\t\t\tFibre-based packaging is at a technological turning point. How is series production possible?\t\t<\/div>\n\t\t\n\t\t\n\t\t\tRead more \"\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tPackaging users | Irony in the luxury segment\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
\n\t\t\tIn his new column, Harald Braun, our packaging user, shows why luxury products sometimes deliberately forgo glamorous packaging. The deliberate break in image - from grey cardboard to sober typography - can even be a sign of strength in the premium segment.\t\t<\/div>\n\t\t\n\t\t\n\t\t\tRead more \"\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tMore than a prompt\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
\n\t\t\tThe start-up Pyx is managed by the founding team Stavros Kyriakidis and Otto Hefner.\t\t<\/div>\n\t\t\n\t\t\n\t\t\tRead more \"\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"When it comes to customised packaging development, Kn\u00fcppel focuses on a holistic approach across the entire supply chain.","protected":false},"author":1,"featured_media":51564,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"__cvm_playback_settings":[],"__cvm_video_id":"","rank_math_description":"","rank_math_focus_keyword":"verpackungsentwicklung","rank_math_title":"","csco_display_header_overlay":false,"csco_singular_sidebar":"","csco_page_header_type":"","csco_page_load_nextpost":"","csco_post_video_location":[],"csco_post_video_location_hash":"","csco_post_video_url":"","csco_post_video_bg_start_time":0,"csco_post_video_bg_end_time":0,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[28,22],"tags":[59223,59371,31,1487,44],"class_list":{"0":"post-51560","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-aus-dem-magazin","8":"category-packmittel-und-packstoffe","9":"tag-knueppel","10":"tag-magazin-8-2021","11":"tag-nachhaltigkeit-und-green-packaging","12":"tag-papier-pappe-karton","13":"tag-transportverpackung","14":"cs-entry","15":"cs-video-wrap"},"acf":[],"vimeo_video":null,"_links":{"self":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts\/51560","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/comments?post=51560"}],"version-history":[{"count":0,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts\/51560\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/media\/51564"}],"wp:attachment":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/media?parent=51560"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/categories?post=51560"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/tags?post=51560"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}