{"id":59290,"date":"2022-03-22T15:30:07","date_gmt":"2022-03-22T14:30:07","guid":{"rendered":"https:\/\/packaging-journal.de\/?p=59290"},"modified":"2022-03-22T14:51:40","modified_gmt":"2022-03-22T13:51:40","slug":"raw-material-recovery-from-bandages-and-beverage-cartons","status":"publish","type":"post","link":"https:\/\/packaging-journal.de\/en\/rohstoffrueckgewinnung-aus-verbunden-und-getraenkekartons\/","title":{"rendered":"Raw material recovery from composites and beverage cartons"},"content":{"rendered":"
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In order to keep important raw materials from composite packaging waste and beverage cartons in the cycle, Saperatec is supported by mechanical recycling technologies from GEA. This allows multi-layer composite materials to be treated in the separation process.\u00a0<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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The recycling process is used at the new Saperatec site in Dessau-Ro\u00dflau in Saxony-Anhalt. There, from up to 18,000 tonnes of packaging waste processed and treated annually in 2023<\/strong>. These include multilayer composite materials made of plastic, aluminium and paper.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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(Image: GEA)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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GEA<\/a> developed the process of separation and washing in partnership with Saperatec<\/a> in the company's own Separation Test Centre in Oelde. The aim was to underpin the project with facts and figures and to demonstrate the Evaluate processes for sedimentation centrifuge technology<\/strong>. The laboratory-scale tests thus became pilot tests that served as a process guarantee for the defined production scale with a GEA dryMaster CF decanter and a directly driven TSI 200 disc separator.<\/p>

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To the Delamination and for dissolving into the respective components Saperatec<\/a> a separating liquid<\/strong>. The different layers are separated from each other and sorted by material in further process steps. The separated plastic (e.g. polyethylene) is then processed into regranulate using established processes. The company passes the separated aluminium foil on to aluminium producers and refiners for reuse.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Disc separators for raw material recovery <\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The TSI 200 disc separator is used at Saperatec to recover raw materials.\n(Image: GEA)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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A disc separator from GEA was also used. The separators are available with different drive types: gear drive, belt drive, direct drive and integrated direct drive. The integrated direct drive provides the Latest development stage in the separator development process<\/strong> is a motorbike. It works without a motor shaft, gearbox, belt, coupling and motor bearings. The small number of installed components reduces energy losses and maintenance costs and increases the availability of the machine<\/strong>.<\/p>

The disc separators with integrated direct drive can be operated flexibly. The bowl speed is infinitely variable within a certain range via a frequency converter. In addition, maintenance itself can be significantly simplified.<\/p>

Source:\u00a0<\/em>GEA<\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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More news about Connected<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tEtma awards the best tubes of 2026.\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
\n\t\t\tThe winners of the etma competition \u201eTube of the Year 2026\u201c have been announced. The jury selected the best entries in the categories Aluminium, Plastic, Laminate, Sustainability and Prototypes.\t\t<\/div>\n\t\t\n\t\t\n\t\t\tRead more \"\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tPackaging Day 2026: What do Germans expect from their packaging?\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
\n\t\t\tA new survey by the German Industry Association for Packaging (dvi) shows that Germans have high expectations for packaging. Recyclability and sustainability are the focus.\t\t<\/div>\n\t\t\n\t\t\n\t\t\tRead more \"\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tInterzero starts production of food-grade recyclates\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
\n\t\t\tInterzero is opening a new site in Dessau for the production of food-grade recyclates from the Yellow Bin. The company is responding to the increasing requirements of the EU Packaging Directive.\t\t<\/div>\n\t\t\n\t\t\n\t\t\tRead more \"\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tSite Zero Achieves Highest EU Recycling Standard\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
\n\t\t\tSvensk Plast\u00e5tervinning demonstrates that 86 percent of the plastic from Site Zero in Motala is recycled to the highest EU standard. This strengthens Europe's circular economy.\t\t<\/div>\n\t\t\n\t\t\n\t\t\tRead more \"\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tFIFA now permits sealed single-use plastic bottles\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
\n\t\t\tFollowing the publication of the stadium regulations for the 2026 Football World Cup, the association has clarified its requirements.\t\t<\/div>\n\t\t\n\t\t\n\t\t\tRead more \"\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tExxonMobil is developing thin packaging films for hygiene products\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t
\n\t\t\tExxonMobil, in collaboration with Optima and Hudson-Sharp, has developed ultra-thin packaging films containing recycled content. This innovation aims at sustainability without compromising performance.\t\t<\/div>\n\t\t\n\t\t\n\t\t\tRead more \"\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"In order to keep important raw materials from composite packaging waste and beverage cartons in the cycle, Saperatec is supported by mechanical recycling technologies from GEA.","protected":false},"author":1,"featured_media":59302,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"__cvm_playback_settings":[],"__cvm_video_id":"","rank_math_description":"Bei der Rohstoffr\u00fcckgewinnung aus Verbundverpackungen wird Saperatec durch Technologien f\u00fcr mechanisches Recycling von GEA unterst\u00fctzt. ","rank_math_focus_keyword":"Rohstoffr\u00fcckgewinnung,gea","rank_math_title":"","_earpaper_enabled":false,"_earpaper_voice_id":"","_earpaper_audio_url":"","_earpaper_audio_id":"","_earpaper_article_id":"","_earpaper_status":"","_earpaper_error":"","_earpaper_duration":0,"_earpaper_generated_at":"","csco_display_header_overlay":false,"csco_singular_sidebar":"","csco_page_header_type":"","csco_page_load_nextpost":"","csco_post_video_location":[],"csco_post_video_location_hash":"","csco_post_video_url":"","csco_post_video_bg_start_time":0,"csco_post_video_bg_end_time":0,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[113],"tags":[65,58922,54,59180,59368,70],"class_list":["post-59290","post","type-post","status-publish","format-standard","has-post-thumbnail","category-produkte","tag-abfalltechnik-und-recycling","tag-gea","tag-kunststoff-und-verbunde","tag-saperatec","tag-technologie","tag-verpackungsmaschinen","cs-entry","cs-video-wrap"],"acf":[],"vimeo_video":null,"_links":{"self":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts\/59290","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/comments?post=59290"}],"version-history":[{"count":0,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts\/59290\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/media\/59302"}],"wp:attachment":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/media?parent=59290"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/categories?post=59290"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/tags?post=59290"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}