{"id":95376,"date":"2024-09-13T11:23:25","date_gmt":"2024-09-13T09:23:25","guid":{"rendered":"https:\/\/packaging-journal.de\/?p=95376"},"modified":"2024-09-11T11:24:32","modified_gmt":"2024-09-11T09:24:32","slug":"vioprint-tamper-evident-paper-labels","status":"publish","type":"post","link":"https:\/\/packaging-journal.de\/en\/vioprint-tamper-evident-etiketten-aus-papier\/","title":{"rendered":"Ready for series production of paper tamper-evident labels"},"content":{"rendered":"<p><strong>Paper-based adhesive seals that can be processed at production speed? Does it really work? Yes, say various pharmaceutical companies after successful tests. This solution for the tamper-proof closure of folding cartons was developed by Vioprint from Turnhout (Belgium) and perfected until it was ready for series production.<\/strong><\/p>\n<p>As possible first-opening protection <strong>in the packaging of pharmaceutical folding cartons<\/strong> Three variants are usually used: tamper-evident labels, so-called adhesive seals, micro-perforated tear-open tabs or a tab seal. Adhesive seals are widely used because, in contrast to tamper-evident labels, attempts to open them are immediately recognisable due to damage to the label or box.<\/p>\n<p>Whereas plastic was previously used for these labels (PE or PP), since last year the market has also had access to a<strong> Transparent paper-based variant<\/strong> available. This takes account of the concept of sustainability, as covering a carton with paper makes it easier to recycle and also reduces the consumption of new plastic.<\/p><div class=\"packa-in-post-alle\" style=\"text-align: center;\" id=\"packa-2243975388\"><div id=\"packa-528607579\"><a data-no-instant=\"1\" href=\"https:\/\/packaging-journal.de\/en\/newsletter\/\" rel=\"noopener\" class=\"a2t-link\" target=\"_blank\" aria-label=\"PJ Self-promotion English 03\"><!--noptimize--><img src=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03.png\" alt=\"\"  srcset=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03.png 840w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-300x75.png 300w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-768x192.png 768w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-18x5.png 18w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-332x83.png 332w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-664x166.png 664w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2026\/01\/PJ-Eigenwerbung-English-03-688x172.png 688w\" sizes=\"(max-width: 840px) 100vw, 840px\" width=\"840\" height=\"210\"  style=\" max-width: 100%; height: auto;\" \/><!--\/noptimize--><\/a><\/div><\/div>\n<h2><strong>A path with high hurdles<\/strong><\/h2>\n<p>Statements about the \u201eGreen Deal\u201c and the more careful use of resources are omnipresent. However, the bar is set very high for practical implementation in the pharmaceutical production and packaging process. <strong>GMP requirements, qualification expenses and technical restrictions<\/strong>, coupled with high production pressure can slow down the willingness to innovate.<\/p>\n<p>Now it was a particular challenge for most pharmaceutical packaging companies, <strong>Properties of TE labels in line with the requirements for packaging material, dispensing systems and production stability<\/strong> to bring. It was not uncommon for the labels to be everywhere but in the desired position on the box. Even renowned label manufacturers were only able to work on product maturity in the field, and the optimisation process tried the patience of those responsible for packaging.<\/p><div id=\"packa-1725370235\" class=\"packa-inhalt\"><!--noptimize--><script async src=\"https:\/\/pagead2.googlesyndication.com\/pagead\/js\/adsbygoogle.js?client=ca-pub-2686439340972671\" crossorigin=\"anonymous\"><\/script>\r\n<ins class=\"adsbygoogle\" style=\"display:block;text-align:center\" data-ad-layout=\"in-article\" data-ad-format=\"fluid\" data-ad-client=\"ca-pub-2686439340972671\" data-ad-slot=\"6171251825\"><\/ins>\r\n<script>\r\n     (adsbygoogle = window.adsbygoogle || []).push({});\r\n<\/script><!--\/noptimize--><\/div>\n<figure id=\"attachment_95379\" aria-describedby=\"caption-attachment-95379\" style=\"width: 721px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-95379 size-large\" src=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2024\/09\/Trends-Vioprint-2-Stanzbleche-721x1024.jpg\" alt=\"\" width=\"721\" height=\"1024\" srcset=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2024\/09\/Trends-Vioprint-2-Stanzbleche-721x1024.jpg 721w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2024\/09\/Trends-Vioprint-2-Stanzbleche-211x300.jpg 211w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2024\/09\/Trends-Vioprint-2-Stanzbleche-768x1091.jpg 768w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2024\/09\/Trends-Vioprint-2-Stanzbleche.jpg 1056w\" sizes=\"(max-width: 721px) 100vw, 721px\" \/><figcaption id=\"caption-attachment-95379\" class=\"wp-caption-text\">The TE labels are \u201eembossed\u201c with the Rotorepel die-cutting plates.<br \/>(Image: Jan Hessing)<\/figcaption><\/figure>\n<h2><strong>Variant made of translucent paper ready for series production<\/strong><\/h2>\n<p>Vioprint also rose to the challenge of replacing plastic tamper-evident labels. The company is a Track&amp;Trace sales support point for the German manufacturer Wipotec and also represents the Darmstadt-based manufacturer REA with labelling and verification systems. Bram Leys, owner of Vioprint, has been at home in the pharmaceutical packaging sector for over 20 years and is very familiar with the requirements there.<\/p>\n<p>How did this come about? In 2019, Vioprint was approached by the customer Janssen, <strong>to work on a stable tamper-evident design<\/strong> - still PE-based at the time. This worked successfully, and the next step was to develop a more ecological version made of transparent paper at the beginning of 2023. The first version (Generation 1) was already so successful that <strong>Uhlmann Pac-Systeme also decided to show the TE-Eco labels from Vioprint to trade fair visitors on a production line at interpack in May 2023<\/strong>. \u201eThe Vioprint material was convincing, we had a stable run on our S500. All in all, a convincing performance,\u201c said Georg Schick, Strategic Product Manager Track &amp; Trace, summarising the results at the time.<\/p>\n<p>In this first generation, the labels were still applied to a paper liner. This meant that application speeds of just under 40 metres per minute could be achieved. In addition, the risk of tape breakage increased. The decision was quickly made, <strong>the paper label on a more stable PET liner as a carrier tape<\/strong> to use. With Generation 2 of the TE-Eco labels, there are now virtually no limits to the dispensing speed.<\/p>\n<h2><strong>Production of TE-Eco labels<\/strong><\/h2>\n<p>Production at Vioprint takes place on a modern rotary die-cutter. <strong>This means that 20 million labels can be produced per month<\/strong>. With a second machine <strong>production capacity to around 400 million labels per year from 2025<\/strong> significantly increased. All components used come from direct European neighbours or predominantly from Germany. The punching plates, for example, are manufactured at the German headquarters of the manufacturer RotoMetrics. The wood used in the paper comes exclusively from FSC-certified cultivation.<\/p>\n<p>The expertise lies primarily in the interaction of the following factors:<\/p>\n<p>- the selection of an adhesive with a high initial tack in a defined coating thickness,<\/p>\n<p>- The punching depth is precisely matched to the label material and the liner,<\/p>\n<p>- the correct winding tension, which prevents the adhesive from bleeding.<\/p>\n<p><strong>Quality assurance measures go beyond what is customary in the industry<\/strong>. For example, the material is 100 per cent checked using a camera inspection and splices in the primary material are always cut out. Incoming goods inspection, batch-clean delivery with certificate and retained samples over a period of five years are standard procedures. The operating hours of the cutting dies are tracked and a consistently high level of quality is ensured by changing them in good time.<\/p>\n<p>Sales in the DACH region are organised in cooperation with Jan Hessing Print&amp;Control. The company was closely involved in the development processes and is known in the industry for its outstanding expertise in serialisation labelling and quality inspection.<\/p>\n<h2><strong>Customised adaptations<\/strong><\/h2>\n<p>Many customer requirements can be met with customised die-cut sheets. For example<strong> Implement centre perforation and safety punching in various geometries<\/strong>, although this is far less of an issue with paper than with the previous plastic-based variants. This is because the combination with the strong adhesive means that the tear behaviour and push-through resistance are much more homogeneous and predictable at every point.<\/p>\n<p>The <strong>Application of multicoloured logos or even serialised data<\/strong> can be applied in a separate work step using the digital industrial printing system: Even so-called backside-numbering of the back of the carrier is possible. In addition to being used as a TE tamper-evident seal, the material can also be used as a closure label for booklets.<\/p>\n<figure id=\"attachment_95380\" aria-describedby=\"caption-attachment-95380\" style=\"width: 768px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"wp-image-95380 size-large\" src=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2024\/09\/Trends-Vioprint-4-Beispiel-Med-X-Press-768x1024.jpg\" alt=\"\" width=\"768\" height=\"1024\" srcset=\"https:\/\/packaging-journal.de\/wp-content\/uploads\/2024\/09\/Trends-Vioprint-4-Beispiel-Med-X-Press-768x1024.jpg 768w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2024\/09\/Trends-Vioprint-4-Beispiel-Med-X-Press-225x300.jpg 225w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2024\/09\/Trends-Vioprint-4-Beispiel-Med-X-Press-1152x1536.jpg 1152w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2024\/09\/Trends-Vioprint-4-Beispiel-Med-X-Press-1320x1760.jpg 1320w, https:\/\/packaging-journal.de\/wp-content\/uploads\/2024\/09\/Trends-Vioprint-4-Beispiel-Med-X-Press.jpg 1512w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><figcaption id=\"caption-attachment-95380\" class=\"wp-caption-text\">Labelling with the Wipotec TQS Track&amp;Trace system at Med-X-Press.<br \/>(Image: Med-X-Press)<\/figcaption><\/figure>\n<h2><strong>Voices from the field<\/strong><\/h2>\n<p>The <strong>Pharmaceutical logistics company Med-X-Press from Goslar has already put the sustainable TE solution into practice<\/strong>. The leading service provider for anaesthetic logistics in Germany uses the Vioprint solution: \u201eWe want to offer our customers added value at all levels of our service portfolio. This also means that we have our finger on the pulse when it comes to packaging. The new TE paper labels are part of how we can fulfil our commitment to sustainability,\u201a emphasises Lars D\u00f6rhage, Managing Partner of Med-X-Press.<\/p>\n<p>The Upper Bavarian manufacturer Optosol from Miesbach is also convinced. Optosol produces care products for contact lenses and fills sterile solutions as a contract filler. <strong>With Optosol, the new label jack from Kraus Maschinenbau takes over the double-sided dispensing.<\/strong> An interesting feature of this unit is the short set-up times when converting from side to upright flap labelling. \u201eThe new Eco labels run perfectly through the dispenser,\u201c says Alfred Hefft, owner and production manager at Optosol. \u201eA new label variant plus an innovative new dispensing system - this allows us to react quickly to customer requests, even as a contract filler.\u201c<\/p>","protected":false},"excerpt":{"rendered":"Various pharmaceutical companies have tested paper-based adhesive seals that can be processed at production speed. The solution for the tamper-proof closure of folding cartons was developed by Vioprint and perfected until it was ready for series production.","protected":false},"author":20,"featured_media":95377,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"__cvm_playback_settings":[],"__cvm_video_id":"","rank_math_description":"Pharmaunternehmen haben Klebesiegel auf Papierbasis f\u00fcr den manipulationssicheren Verschluss von Faltschachteln getestet, die Vioprint entwickelt hat.","rank_math_focus_keyword":"Papier,Vioprint","rank_math_title":"","csco_display_header_overlay":false,"csco_singular_sidebar":"","csco_page_header_type":"","csco_page_load_nextpost":"","csco_post_video_location":[],"csco_post_video_location_hash":"","csco_post_video_url":"","csco_post_video_bg_start_time":0,"csco_post_video_bg_end_time":0,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[28],"tags":[42,60471,1487,40,60474],"class_list":{"0":"post-95376","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-aus-dem-magazin","8":"tag-etikettieren-kennzeichnen-codieren","9":"tag-magazin-04-2024","10":"tag-papier-pappe-karton","11":"tag-pharma-kosmetik-chemie","12":"tag-vioprint","13":"cs-entry","14":"cs-video-wrap"},"acf":[],"vimeo_video":null,"_links":{"self":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts\/95376","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/users\/20"}],"replies":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/comments?post=95376"}],"version-history":[{"count":0,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/posts\/95376\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/media\/95377"}],"wp:attachment":[{"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/media?parent=95376"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/categories?post=95376"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/packaging-journal.de\/en\/wp-json\/wp\/v2\/tags?post=95376"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}