Pouch packaging: bio-based and recyclable

Two industrial and one research partner are working on the development of recyclable stand-up pouch packaging made from bio-based plastics and their efficient production.

Profol, SN Maschinenbau and the Institute for Polymer Materials and Plastics Technology at Clausthal University of Technology are working together on the development of pouch packaging made from bio-based plastics. They are funded by the Federal Ministry of Food and Agriculture (BMEL).

Capri-Sun was the pioneer: in 1969, the fruit juice drink was launched on the market and with it the stand-up pouch, which has enjoyed great popularity as packaging. In recent years, it has experienced is growing at double-digit rates and is now used not only for beverages, but also for a wide variety of productsThe range extends from dry products such as nuts to ready-made products such as soups, grated cheese and sauces, vegetables and fruit as well as pet food and cosmetics.

Capri-Sun was the pioneer: in 1969, the fruit juice drink was launched on the market and with it the stand-up pouch, which enjoyed great popularity as packaging. (Image: Robert Kneschke / shutterstock)

Jointly developing pouch packaging made from bioplastics

Pouch packaging has a low net weight and is characterised by the fact that it is easy to open and reseal. However, there is a need to catch up on two points: they are are neither recyclable nor are they available in bio-based plastic films.

This is where the recently launched Research project „Technology development for bio-based pouch packaging“ on. The Profol Kunststoff GmbH as a film manufacturer, the SN Maschinenbau GmbH as a manufacturer of pouch packaging machines and the Institute for Polymer Materials and Plastics Technology Clausthal University of Technology as a scientific institution want to develop pouch packaging made from bio-based plastics.

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Stand-up pouches for food with a recycling-friendly design. (Image: SN Maschinenbau)

Test facility for bioplastics

Depending on the requirements profile, the films to be developed should be at least 80 per cent bio-based. The aim is to develop a monofilm that enables simple material recycling. This Films are further processed on a pilot plant that is specially equipped for bioplastics. The sealing of the seams, which must take place within an efficient and reliable production window, poses a particular challenge for mechanical engineering.

In addition to providing scientific support for film and processing development, the Institute of Polymer Materials and Plastics Technology is also responsible for developing a design that is suitable for recycling. So that the entire production process from the material to the packaging machine to the stand-up pouch can be considered in the joint project. As the focus of the work is on bio-based food packaging, food manufacturers are involved as associated partners.

Source: FNR