Alnatura is a heavyweight in the organic sector: only labelling with shipping information enables the correct customer-specific allocation of all orders. Due to the large capacity and high speed, a fully automated labelling solution is required. Pallet labellers from REA Jet are used.
The warehouse is a hive of activity: work is carried out in three shifts, six days a week, with up to 2,000 pallets leaving the distribution centre for trading partners every day. This only works with a fully automated labelling solution.
Alnatura commissioned the warehouse specialist Swisslog to implement the project and manage the distribution centre as general contractor. The offers of several providers were examined, and in the end the choice fell on Pallet labelling systems from REA JET, which were specially developed for integration into logistics processes. These were particularly convincing with Performance and Flexibility, reports Matthias Lindner, Head of Logistics Service. Particularly important is the Variable labelling of the pallets on different heights and from two sides.
Precision and efficiency
Three REA JET pallet labellers have been in operation in Lorsch since spring 2014. There, all pallets are first picked and transported onwards on a conveyor line. The pallets are then wrapped in stretch film and finally labelled on the front and long sides. The application mechanism developed by REA realises a particularly Precise placement. The respective height of a pallet is transmitted from the conveyor system to the labelling system via the ProfiBus interface. With the double-sided labelling can print and apply up to 120 pallets with 240 labels per hour. The following are also possible One-sided labelling and the Three-sided labelling on the front, long and reverse sides.
Ease of use
Simple handling in daily operation is a high priority for Alnatura, and REA scores highly here too: Parameters are entered and changed via an integrated terminal with an illuminated, high-contrast LCD clear text display. The user-friendly touch panel can be operated intuitively. For the problem-free label change Vario quick-release mandrels ensure this. The interface programming for data communication enables uncomplicated integration into the existing production environment and flexible Connection to the ERP system, from which the print data is taken.
Convenient integration
At REA, interfaces via TCP/IP, DP coupling and digital data exchange are just as much a matter of course as a large selection of print module manufacturers. Special customer requirements can therefore also be realised. The use of high-quality standard components and the freely programmable, integrated Siemens S7 control system has created a Flexible system created. The compact, modular design enables convenient implementation and rapid configuration of the system. In addition, REA JET pallet labellers are also available in stainless steel on request, and can also be used in refrigerated and even deep-freeze areas (down to -24 °C).
Everything from a single source
REA JET develops and produces all labelling systems itself at the company headquarters in Mühltal, Hesse. A team of specialists in Halle/Westphalia designs Customised labelling solutions in close dialogue with practitioners on the ground.
In addition to often highly customised special machine construction, the Labelling Technology division also offers standard systems developed and manufactured in-house. The company offers complete solutions from a single source, including hardware and software. Customers therefore benefit from perfectly harmonised customised system solutions. The portfolio of in-house label and print dispensers is supplemented by thermal transfer print modules from e.g. Novexx, CAB, Zebra and other suppliers. There is also a wide range of consumables such as labels and colour ribbons.
Customised solution
Thanks to in-house development and production, individual applications can be realised, such as the integration of print dispensing systems or the combination of different labelling products. In thermal transfer printing, for example, the ribbon, printer and label components must be matched to each other. The specialists at REA JET can sample the ideal combination of materials and check the code quality with measuring devices from REA VERIFIER. Flexible adaptation to a wide range of requirements is favoured by the modular structure of the technologies. This means that every customer receives the right, customised coding solution. [infotext icon]
About Alnatura:
Alnatura achieved a turnover of 762 million euros in the 2015/2016 financial year, employs more than 2,800 people, operates over 100 of its own shops and supplies 14,200 shops of retail partners in eleven countries. To ensure that its logistics keep pace with its constant growth, the organic retailer built a 20,800 square metre warehouse in Lorsch, Hesse, in 2010. New distribution centre for organic food with 17,000 pallet spaces. In 2014, the site was expanded once again to include the world's largest wooden high-bay warehouse. It offers space for 35,000 pallets on eight levels[/infotext].
Smooth operation
At Alnatura, the REA JET labelling systems are valued as well-integrated, reliable components that are used in the ultra-modern warehouse for Efficiency and Reliable processes For a logistics centre of this size, perfection is a must,„ emphasises Alnatura's Head of Logistics Matthias Lindner, who also praises the comprehensive service provided by REA JET. The company is currently in the design phase for a REA robot labelling solution, which will bring decisive advantages in the area of labelling partial pallets, for example, by applying labels with millimetre precision. One thing is certain: Alnatura will continue to rely on REA JET technology in the future.
