Digital solutions for pharmaceutical production

Rotzinger PharmaPack is presenting digital solutions for pharmaceutical production at Achema. The focus is on the portfolio relating to the networking of machines.

Rotzinger PharmaPack is presenting digital solutions for pharmaceutical production at Achema. The focus will be on the portfolio relating to the networking of machines. The company will also be showcasing robot-assisted pick & place technologies for bottle erection, flexible filling and closing machines for pharmaceuticals and a cartoning machine for paper-based syringe packaging.

In order to remain competitive, manufacturers must always keep an eye on market developments and react quickly to current trends and needs. Digital solutions for their production and packaging processes support them in this. Rotzinger Pharmapack develops Interfaces for optimum communication, both from person to machine and between machines.

Together with its partners Trumpf Tracking Technologies GmbH and Flowcate, the company, a member of the Rotzinger Group, at the Achema new impetus for the creation of electronic batch records with the omlox technology standard for the pharmaceutical industry. omlox enables the provision of localisation data, independent of technology and manufacturer, which significantly facilitates batch documentation in the production area of the pharmaceutical industry.

Visitors to the Achema stand can also find out about the new Manufacturing Executive System (MES) DF4 - Pharma, a cross-line system for controlling the production process in the pharmaceutical sector. In conjunction with the omlox localisation standard, the MES ensures Improved documentation and traceability of the use of employees, materials and tools in production. The automated system records and documents various data, which helps to improve process quality and simplifies the traceability of all steps in the production process.

Display

Automated tasks and process steps can be performed by confirmation from the operating personnel. documented directly on the system and automatically stored in the batch record with the corresponding additional information. In combination with the user's location information, a user-friendly second factor can also be established for the tried-and-tested two-factor authentication.

Digital localisation

For the digital localisation of objects and person tags, the DF4 MES solution uses UWB (ultra-wideband) technology, which is provided by Trumpf Tracking Technologies. It emits broadband signals and can therefore the relative position independently of interference and other radio signals of a compact, mobile transponder (tag) to several fixed mounted base stations (satellites).

The DeepHub software solution (omlox Hub) from Flowcate centrally collects location information from all core zones or complementary zones, regardless of the technologies used, and makes it available to all relevant applications. Furthermore, areas can be defined within production in DeepHubSo-called "fences" that trigger individually configurable actions when entering and leaving - this allows requirements for the presence of people and material to be documented. This allows the position of qualified employees or various process requirements to be transferred from the master batch record to the batch protocol. Furthermore, the DF4 also enables the entire traceability of equipment in the respective processfor example, which tools and moulded parts were used, which cleaning equipment or disposal containers were used at the time recorded.

Portfolio for pharmaceutical production

In addition to the digital solutions Rotzinger PharmaPack at Achema will also be presenting a diverse portfolio for pharmaceutical packaging, including a Robot bottle unscrambler for bottle unscrambling with pick & place technology, a synchronised cartoning machine for syringes, serialisation and aggregation solutions for packaging lines and, with Wyzo, the world's first High-speed Pick & Place Sidebotwho can work with the production team.

Source: Rotzinger PharmaPack

Rotzinger PharmaPack at Achema 2022: Hall 3.1, Stand G95

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