Sustainable barrier coating made from sugar

The Danish start-up Cellugy has developed EcoFLEXY, a barrier coating for paper and cardboard that can be recycled or composted with the packaging.
Recycling plant for beverage cartons opened by Palurec Recycling plant for beverage cartons opened by Palurec
(Image: Shutterstock/AKlion)

The Danish start-up Cellugy has developed EcoFLEXY, a barrier coating for paper and cardboard that can be recycled or composted with the packaging.

The coating material is produced in a patent-pending white biotechnological process by converting excess sugar. It can be used in combination with paper, cardboard and other bio-based materials and fulfils the requirements of the packaging industry while being fully recyclable and biodegradable.

Next generation barrier coating

„Coated paper and cardboard are commonly used for packaging a variety of consumer goods such as milk, juices, fruit and vegetables,“ comments co-founder Deby Fapyane.

„Polythene is typically used as a coating barrier in such materials. However, this packaging is not biodegradable, compostable or recyclable. EcoFLEXY can be used as a replacement for polyethylene, making it the next generation sustainable barrier coating for the packaging industry.“

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The Danish startup, founded in 2018 by Isabel Álvarez-Martos, Deby Fapyane and Paruntungan Sihombing, has just secured €2.38 million in funding from the EU's EIC Accelerator Pilot secured.

Pilot plant planned

The grant will be used to scale up the production of EcoFLEXY, with a focus on technical optimisation strategies, the construction of a pilot plant and relevant pre-deployment activities.

„The world produces around 360 million tonnes of plastic every year, and almost 40 per cent of this is single-use plastic,“ explains Álvarez-Martos. „In Denmark in particular, 40 kilograms of plastic waste are produced per person every year, which ends up directly in the environment. We have founded a company to help solve this problem.“