Super-fast folding carton handling with the robot

ASA Automations- und Fördersysteme GmbH will be demonstrating super-fast handling of folding cartons at Automatica 2018, using Fanuc SR-3iA robots
Folding carton handling system from ASA with Fanuc robots Folding carton handling system from ASA with Fanuc robots
The complete folding carton handling system: The cartons are travelling on a carousel. Three Fanuc robots perform the pick-and-place tasks. (Image: ASA)

ASA Automations- und Fördersysteme GmbH from Mainhausen is showcasing a high-speed application for handling folding cartons at Automatica 2018.

Exclusively at the Fanuc stand, ASA will be showing the new Fanuc robot SR-3iA, which has been integrated into the pick-and-place application for cartons from the food sector. Three coordinated robots of the same type each take on a central function in product position detection, product alignment, precise product placement and individually controlled sorting of the products.

The Fanuc SR-3iA robot model was selected because it fulfils the high cycle times required for food packaging while guaranteeing optimum production reliability and productivity, writes ASA.

 Fanuc robot SR-3iA
Three Fanuc SR-3iA robots handle the folding cartons in the ASA pick-and-place system. (Image: Fanuc)

Vision system with bottom-mounted light source

To detect the position of the folding shafts running disorganised in the product flow, ASA uses a Vision system, which uses a high-resolution camera and a light source located at the bottom of the conveyor belt to visually record the positions of the cartons and make them available in digitalised form. The task of the first robot in the system is then to use this information to pick up the cartons with its mechanical gripper and place them on a parallel conveyor belt with pinpoint accuracy.

Display

A second robot removes a previously defined number of cartons from the ordered row created in this way and places them on a chute. This process step is controlled online via PC or with a mobile device using the Fanuc web browser technology.

Remaining boxes go back to los

The cartons that are left over from this sorting step are transported via the Concentricity back to the first robot. This is taken care of by robot number 3, which picks up the boxes with a suction cup and places them in a disorganised manner on a flexible and space-saving Carryline chain link belt system discards.

ASA at Automatica 2018 at the Fanuc stand: Hall B6, Stand 330