Syntegon is expanding its range of cup filling machines with the new LFS machine for the dairy and food industry. The modular machine fills liquid, viscous and pumpable products into pre-moulded cups.
The range for cup filling machines from the Syntegon subsidiaries Ampack GmbH and Osgood Industries, LLC is being expanded to include the new LFS machine for the dairy and food industry. The LFS is in the hygienic versions Clean and Ultra-clean and can fill and pack liquid, viscous and pumpable products such as yoghurt, sour cream, margarine, delicatessen salads, dips, sauces, soups or pet food in preformed cups.
The new modular concept of the machine enables manufacturers to, react quickly to changing market requirements. Each machine function can be retrofitted, extended or replaced to fulfil individual requirements. The open and user-friendly design ensures optimum accessibility and visibility for easy cleaning and maintenance, enabling highly efficient production.
New modular concept with a wide range of options
The LFS consists of individual modules that cover the main machine functions such as cup infeed, sanitising, filling, sealing, cup ejection and discharge. For maximum flexibility, each module can be configured, extended or retrofitted to suit individual production requirements. For example, the LFS can be equipped with Up to three servo-controlled dosing systems to fill different product viscosities. The dosing station has interchangeable nozzles as well as integrated CIP (Cleaning In Place) and SIP (Sterilisation in Place) systems for ultra-clean applications.
With a Output of up to 20,000 cups per hour the LFS processes all common cup formats with a diameter of between 60 and 160 millimetres on up to eight lanes. In the format-flexible version, alternating cell boards enable two different packaging formats to be processed in succession - without the need for mechanical adjustments.
For optimum hygiene conditions during the filling process, the sanitising station can be configured according to individual product requirements. For ultra-clean applications, such as products with a longer shelf life, customers can choose between two chemical-free disinfection processes: UVC or high-intensity flashes of light (pulsed light technology). Optionally, UVC light can also be used to sanitise the lids before they are placed on the cups. In addition, HEPA filters clean the air, while a particle extraction system removes loose dust particles and impurities from the cups before they are filled.
Food manufacturers have the option of sealing their product packaging either with pre-cut films or with heat-sealable films from the roll. Integrated sensors check the tightness of the packaging, to detect any leaks or defective seals and thus ensure the safety of the product.
Syntegon LFS designed with the future in mind
Thanks to the open design and maintenance-friendly construction of the LFS, machine operators have optimum accessibility to the function modules and can carry out tool-free format changes quickly and safely. One New function for easy readjustment of individual stations, The chain is lubricated precisely and the bearings are lubricated for life, reducing wear, corrosion and downtime and ensuring highly efficient, reliable production.
The LFS is also designed with the future in mind: The integrated HMI 4.0 multi-touch screen provides intuitive user guidance with a clear and structured menu that supports an efficient workflow and simplifies troubleshooting. For a quick product changeover Install additional digital solutions. For example, recipe changes and adjustments to machine parameters can be made at the touch of a button. In terms of sustainability, the LFS saves energy and can be configured to process sustainable materials - including paper and mono materials for better recyclability.
Source: Syntegon
